About Us
Johnson Bros.
beginning occurred when Edwin
Johnson, Sr. decided to go into
business himself. In 1947, he
started constructing the company's
first roll forming machine (now
in storage) in his basement.
He had offered his five brothers
and equal share of the business
if they matched is life savings,
$700 investment. One brother,
Harold Johnson, did; hence the
name Johnson Bros.
 5500 Outside
When the first machine was
finished and tested it had to
be disassembled, carried from
his basement and reassembled
in Edwin's garage. After a few
months the neighbors complained
about the noise as production
of small orders began and Edwin
was forced to find new quarters.
He found an uninsulated, dirt-floor
garage that had formerly been
a stable at Cicero Ave. and
Chicago Blvd. in Chicago. The
brothers, Edwin Sr. and Harold,
insulated the garage/plant,
built a small office and heated
the building with a small stove
in the cold months.
In 1950, Edwin Sr.'s son, Edwin
Jr., who had been working parttime
for the brothers since 1947
while going to college, and
another brother of Edwin Sr.
and Harold, not active in the
 5500 Inside
business, poured a concrete
floor in the garage. This brought
stability to say the least to
the roll form operation.
In 1951, they rented a storefront
on the garage property, built
two more roll form machines
and grew the business. Besides
conducting all sales, Edwin
Sr. designed all the dies (rolls
and cutoff) and the equipment
(roll formers and flying cutoffs)
in his attic from 10 pm. (at
 Low-stress day for our shipping foreman
the end of his factory workday)
until 2 or 3 am. He built his
dies and equipment during the
day with some help from Harold
who spent most of his time in
production and who, by the way,
was the best roll form machine
operator/setup man the business
ever had.
Two more brothers, Rudolf and
Arnold, and a neighbor were
hired and the growing business
was moved to Bellwood, IL, in
1954 to a building formerly
occupied by an old millwright.
It was located behind Borg-Warner,
  4th generation works - Ed Johnson Sr.'s great grandchildren
Spring Division. The toolroom
and the roll form departments
were laid out by Edwin Jr.,
who used the adventure as part
of his masters degree thesis.
When Edwin Jr. returned from
military service he worked in
the production and tooling departments,
and in administration and accounting.
In 1958, the business was incorporated
with Edwin Sr. as president,
Harold as vice president and
Edwin Jr. as secretary/treasurer.
The most exciting incident in
the company's history occurred
in this Bellwood plant when
the FBI used it for a stakeout
to catch some thieves in Borg-Warner.
 Rich Sandeen's retirement
In 1963, Edwin Jr. designed
(in the rough) a new plant (modular
for expansion), which the architect
of course finished. The building
was completed and the company
moved into its new plant in
Berkeley, IL, in 1964. A 10,000
sq. ft. addition was completed
in 1969, additional offices
were built in 1978 and the business
purchased its neighbor to the
west's plant in 1998. Harold
had retired in 1965 and Edwin
Jr. became vice president/treasurer.
 World's smallest roll forming and slitter line
Edwin Sr. stayed active until
1984 when illness at the age
of 81 forced his retirement.
After Edwin Sr.'s death in 1988,
Edwin Jr. became president/treasurer/chairman.
In 1978, Brad Johnson, Edwin
Jr.'s son, had joined the business
working in the plant and learning
the mechanical aspects very
well. Their purchasing agent's
open heart surgery moved Brad
into purchasing. From there
he moved into sales and in 1985,
Brad became vice president/sales
manager. Today Brad is vice
president/general manager. For
seven years, Johnson Bros. was
a three-generation company.
 World's smallest flying cutoff press & runout table
The nature of Johnson Bros.
roll forming has seen an evolution
from a lockseam and openseam
tubing emphasis, which accelerated
their growth, to a diversity
of shapes for many industrial
uses and now to sophisticated
computer controlled in-line
fabrication. Their forming of
 Personnel
all types of metals prefinished
or plain, in thickness from
.004" to .188", into
many shapes have virtually gone
to every state in the continental
U.S., Canada, Mexico and parts
of Europe. Sales have grown
to seven million with 36 fulltime
and six part-time employees.
Outsourcing has made it difficult
for American manufacturers and
Johnson Bros. in the last few
years but the future now looks
very promising.
Edwin Johnson,
Sr.
The death of Edwin Johnson,
Sr. on September 26, 1988, marked
the passing away of an American
Pioneer in the traditional sense.
Johnson was President and Chairman
of the Board at Johnson Bros.
Metal Forming Co. Born in Canada
in 1903, growing up on the farm,
 Edwin Johnson, Sr.
living in a sod hut in South
Dakota, crossing the plains
in a covered wagon, cowboying
in Montana, lumberjacking in
Canada and Minnesota, lineman
in Nebraska describes his colorful
beginning. He also worked in
the iron mines in Michigan,
for Henry ford making wooden
bodies for Model Ts and for
Majestic Radio as a cabinetmaker.
 Marian & Ed Johnson, Jr. (President & CEO), Rich Sandeen, Brad Johnson (Vice President & General Manager)
The Great Depression forced
him back to his dad's farm on
northern Minnesota where he
cut his own trees and built
a log cabin. One cow, hunting,
fishing, gardening and odd jobs
provided for his young family.
In 1934, he returned to Chicago
to work for Kroh-Wagner in custom
roll forming and in the mid-1940s
for Maplewood Machinery in roll
form machine building. In 1947,
he began building his first
roll forming machine in his
basement and in 1948 he founded
Johnson Bros. Co. (later to
be Johnson Bros. Metal Forming
Co.) As President he was actively
engaged as chief engineer/tool  Ed Johnson, Jr. (President & CEO) and MaryAnn's retirement
maker until his eyes (macular
degeneration) and health (congestive
heart failure) forced him to
semi-retire in 1984, thereafter
serving as a consultant. His
last two years were spent fighting
bone cancer, a fight he lost
on September 26, 1988.
Johnson Bros. Metal Forming
Co.'s service and expertise
continues. The addition of expert
technical personnel during Mr.
Johnson's final years, together
with the ongoing management
team allows Johnson Bros. to
continue with the same competent
and conscientious service they
have sought to provide since
their founding, but they sorely
miss their pioneer, Edwin Johnson,
Sr.
 Original founding Johnson Bros. preparing headlight lens ring circa 1948

Johnson Bros. First Building on Cicero Avenue.
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Edwin Johnson, Sr., and Brother Arnie preparing Roll Forming machine for sale at Cicero Avenue.
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Harold Johnson performing Tool & Die work at Cicero Avenue.
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Ed Johnson, Sr., and Harold Johnson preparing machine for sale at Cicero Avenue.
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2nd Building in Bellwood, IL, owned by Johnson Bros. Sign painted by Ed Johnson, Jr. Arnie Johnson and his Olds.
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Arnie Johnson on the fork lift at Cicero Avenue.
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Flying Cutoff Press Model. Designed, built, and sold by Johnson Bros. 1957 Cicero Avenue.
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Early Model Roll Former built at Cicero Avenue location.
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Rudy Johnson and Ed, Sr., at Cicero Avenue with Ring Profiles Rolled & Bent.
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Rudy Johnson and Ed, Sr., at Cicero Avenue with Ring Profiles Rolled & Bent.
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Ingwald Speed Johnson welding at Bellwood facility.
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